The C-Series transfer machines operate from a pallet clamping system that targets the processing units with micro precision. Highest precision with the greatest flexibility.
The work piece can be processed in stationary or rotating mode and continuously positioned. It can be clamped as needed, either centrally using a 3-jaw chuck, a collet, or a mandrel.
The flexible modular design allows both the complex processing of a variety of work pieces and the subsequent extension of the system.
The two base models of the MT-C series, the MT-40-C and the MT-30-C, utilize a standardized modular design. The main differentiating factor is the maximum number of machining stations per machine, where workpieces are processed simultaneously.
BASIC DATA MT-30-C
Number of Machining Stations | 6, 8 or 10 |
Machine Base Dimensions (L/W/H mm) | 3.220/2.710/2.850 |
Overall System Dimensions (L/W/H mm)* | 4.130/5.450/3.480 |
Machine Weight (standard configuration) | ca. 16.000 kg |
Control System (19“ display) | Siemens Sinumerik one, Fanuc |
Material Feeding Method | bulk, rods |
Loading / Unloading | automatic |
BASIC DATA MT-40-V
Number of Machining Stations | 12 / 16 or 20 |
Machine Base Dimensions (L/W/H mm) | 5.800/5.800/3.600 |
Overall System Dimensions (L/W/H mm)* | 9.650/9.450/4.150 |
Machine Weight (standard configuration) | max. 28.000 kg |
Control System (19“ display) | Siemens Sinumerik one, Fanuc |
Material Feeding Method | bar, bulk, tray |
Loading / Unloading | automatic, semi-automatic |
OPTIMISED CHIP FLOW
Efficient rinsing and complete coverage of the circular table minimize cleaning costs. The machine bed, designed with a steep slope, facilitates rapid removal of chips.
COMPLEX MACHINING
Sophisticated turning and milling processes are carried out on up to 5 axes per processing unit. In addition to vertical and horizontal tool spindles, the individual processing units can be equipped with a tool turret, designed for turning operations, or used to reposition the workpiece.
FLEXIBLE MODULAR DESIGN
Standardized machine components and sophisticated modules enable a wide range of different configurations, suitable for various requirements. Processing units can be quickly replaced or expanded.
GOOD ACCESSIBILITY + MAINTENANCE
The clearly arranged operating and maintenance elements improve the ergonomic handling of the system. The extensive 300° swivel range of the control panel ensures a clear view of the individual machining stations in process monitoring.
LOW SPACE REQUIREMENT
The modern and compact design of the system allows for higher output per square meter of floor space.
PERFORMANCE DATA MT-30-C
System Accuracy 1,0 sec System Accuracy ≤ 0,02 mm Workpiece Clamping jaw chuck, collet, mandrel Workpiece Dimensions (L/B/H mm) 100/100/100 Travel Distance excl. Rotary Expansion (X/Y/Z) 50/100/90 Rapid Feed Rate of Feed Axes 30 m/min Feed Axis Positioning Accuracy ≤ 0,003 mm Number of NC Axes 62 Coolant Supply Pressure 80 bar
PERFORMANCE DATA MT-40-C
System Accuracy 1,0 sec System Accuracy ≤ 0,02 mm Workpiece Clamping jaw chuck, collet, mandrel Workpiece Dimensions (L/B/H mm) 100/100/100 Travel Distance excl. Rotary Expansion (X/Y/Z) 50/100/90 Rapid Feed Rate of Feed Axes 30 m/min Feed Axis Positioning Accuracy ≤ 0,003 mm Number of NC Axes 93 Coolant Supply Pressure 80 bar
Technical Features
- decoupled workpiece carriers
- highly precise 6-sided machining
- up to 10 stations on 36 m² (MT-30-C) / up to 20 stations on 45 m² (MT-40-C)
- machine bed on 3 vibration-damping machine shoes
- no floor anchoring required
- integrated bed flushing and hydraulic lines
- unit ring made of cast iron for improved damping
Alignment of clamping devices through zero-point clamping system
- repeatability 2 μm
- hoseless media transfer
- removal of clamping devices without tools
Machining & Clamping
- 1 to 5 axis machining
- fixed clamping position of components
- positioning in freely programmable angular steps
- turning machining - rotating components
- circular milling
- turning-milling machining
Advantages over manufacturing alternatives
- low cost per part
- lower capital requirement (base & tooling investment)
- small footprint
- only one automation required
- less operating personnel
- less tool equipment required
- small CO² footprint due to high productivity
- lower energy costs
- less consumables (e.g., belt filters)
- quick correction across all clamps for tool dimensions