MT-CPrecision

Transfer Machines for Serial Production: High Precision + High Volume

The C-Series transfer machines operate from a pallet clamping system that targets the processing units with micro precision. Highest precision with the greatest flexibility.

The work piece can be processed in stationary or rotating mode and continuously positioned. It can be clamped as needed, either centrally using a 3-jaw chuck, a collet, or a mandrel.

The flexible modular design allows both the complex processing of a variety of work pieces and the subsequent extension of the system.

The two base models of the MT-C series, the MT-40-C and the MT-30-C, utilize a standardized modular design. The main differentiating factor is the maximum number of machining stations per machine, where workpieces are processed simultaneously.

BASIC DATA MT-30-C

Number of Machining Stations6, 8 or 10
Machine Base Dimensions (L/W/H mm)3.220/2.710/2.850
Overall System Dimensions (L/W/H mm)*4.130/5.450/3.480
Machine Weight (standard configuration)ca. 16.000 kg
Control System (19“ display)Siemens Sinumerik one, Fanuc
Material Feeding Methodbulk, rods
Loading / Unloadingautomatic

BASIC DATA MT-40-V

Number of Machining Stations12 / 16 or 20
Machine Base Dimensions (L/W/H mm)5.800/5.800/3.600
Overall System Dimensions (L/W/H mm)*9.650/9.450/4.150
Machine Weight (standard configuration)max. 28.000 kg
Control System (19“ display)Siemens Sinumerik one, Fanuc
Material Feeding Methodbar, bulk, tray
Loading / Unloadingautomatic, semi-automatic

*Machine, Platform, Control Cabinet — without automation solutions and coolant system

OPTIMISED CHIP FLOW

Efficient rinsing and complete coverage of the circular table minimize cleaning costs. The machine bed, designed with a steep slope, facilitates rapid removal of chips.

COMPLEX MACHINING

Sophisticated turning and milling processes are carried out on up to 5 axes per processing unit. In addition to vertical and horizontal tool spindles, the individual processing units can be equipped with a tool turret, designed for turning operations, or used to reposition the workpiece.

FLEXIBLE MODULAR DESIGN

Standardized machine components and sophisticated modules enable a wide range of different configurations, suitable for various requirements. Processing units can be quickly replaced or expanded.

GOOD ACCESSIBILITY + MAINTENANCE

The clearly arranged operating and maintenance elements improve the ergonomic handling of the system. The extensive 300° swivel range of the control panel ensures a clear view of the individual machining stations in process monitoring.

LOW SPACE REQUIREMENT

The modern and compact design of the system allows for higher output per square meter of floor space.

PERFORMANCE DATA MT-30-C

System Accuracy1,0 sec
System Accuracy≤ 0,02 mm
Workpiece Clampingjaw chuck, collet, mandrel
Workpiece Dimensions (L/B/H mm)100/100/100
Travel Distance excl. Rotary Expansion (X/Y/Z)50/100/90
Rapid Feed Rate of Feed Axes30 m/min
Feed Axis Positioning Accuracy≤ 0,003 mm
Number of NC Axes62
Coolant Supply Pressure80 bar

PERFORMANCE DATA MT-40-C

System Accuracy1,0 sec
System Accuracy≤ 0,02 mm
Workpiece Clampingjaw chuck, collet, mandrel
Workpiece Dimensions (L/B/H mm)100/100/100
Travel Distance excl. Rotary Expansion (X/Y/Z)50/100/90
Rapid Feed Rate of Feed Axes30 m/min
Feed Axis Positioning Accuracy≤ 0,003 mm
Number of NC Axes93
Coolant Supply Pressure80 bar

For special requirements that are not covered by the standardized configuration options, every machine concept can be implemented as a custom model (MT-S) - tailored to the specific workpiece.

Technical Features

  •    decoupled workpiece carriers
  • highly precise 6-sided machining
  • up to 10 stations on 36 m² (MT-30-C) / up to 20 stations on 45 m² (MT-40-C)
  • machine bed on 3 vibration-damping machine shoes
  • no floor anchoring required
  • integrated bed flushing and hydraulic lines
  • unit ring made of cast iron for improved damping

Alignment of clamping devices through zero-point clamping system

  • repeatability 2 μm
  • hoseless media transfer
  • removal of clamping devices without tools

Machining & Clamping

  • 1 to 5 axis machining
  • fixed clamping position of components
  • positioning in freely programmable angular steps
  • turning machining - rotating components
  • circular milling
  • turning-milling machining

Advantages over manufacturing alternatives

  •  low cost per part
  • lower capital requirement (base & tooling investment)
  • small footprint
  • only one automation required
  • less operating personnel
  • less tool equipment required
  • small CO² footprint due to high productivity
  • lower energy costs
  • less consumables (e.g., belt filters)
  • quick correction across all clamps for tool dimensions

Performance Data Stations
Feed Axis Positioning Accuracy ≤ 0,003 mm
Various Tool Spindle Variants (C/A) HSK40, HSK50, HSK63, HSK80
Rated Torque of the Motor Spindle 100 Nm
Speed of the Turning/Positioning Spindle 5.500 U/min
Rated Torque of the Turning/Positioning Spindle 120 Nm
Turning Operations Capto C5

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